Delayed shop-floor information
Orders, downtime, consumption and production confirmations must enter a shared data model without waiting until the end of the shift.
/ INDUSTRIAL SOLUTION
01
MES-MOM
Manage manufacturing operations within one integrated Siemens Opcenter portfolio.
With Siemens Opcenter, manage planning, production execution, quality, traceability and manufacturing intelligence in a closed loop between ERP and the shop floor.
Explore the solution
Bridge the gap between the ERP plan and shop-floor reality with real-time, traceable and manageable manufacturing operations.
Fragmented operations management
Workflows spread across spreadsheets, paper records and separate applications must be aligned around one source of production truth.
Traceability gaps
Products, materials, processes, operators, equipment and quality records must be linked through complete forward and backward traceability.
/ THE DIGITAL BACKBONE OF MANUFACTURINGBring the plan to the shop floor,
Bring the plan to the shop floor,
and return validated production data.
Siemens Opcenter combines MES, quality, advanced planning and scheduling, manufacturing intelligence, and R&D and laboratory processes within an integrated MOM portfolio. It preserves manufacturing context across PLM, ERP and automation layers.
PlanPlan around capacity and constraints
ExecuteExecute operations under control
ImproveContinuously improve with real data
- One manufacturing recordOperational data is maintained in a shared context, from the production order to the complete product genealogy.
- Closed-loop qualityControl plans, results, deviations and corrective actions progress together with production.
- Enterprise scalabilityLine, plant and multi-site visibility can be expanded through common standards.
From the production order
to a validated manufacturing result.
ERP demand is translated downstream into operations, resource assignments and material tasks. Shop-floor events are enriched with manufacturing context and returned to enterprise systems as performance, quality and inventory results.
PRODUCTION ORDERWIPQUALITYCONFIRMATION
/ OPCENTER PRODUCT FAMILYNot disconnected tools,
Not disconnected tools,
but integrated manufacturing operations.
Start with the capabilities you need and expand within the same architecture as manufacturing maturity and site coverage grow.
Opcenter Execution
Executes production orders, routes and operations on the shop floor while tracking WIP, materials and product genealogy.
Explore the product →
Opcenter Quality
Connects quality planning, inspection, nonconformance and continuous-improvement processes with production.
Explore the product →
Advanced Planning and Scheduling
Creates executable production plans around capacity, materials, resources and sequence-dependent constraints.
Explore the product →
R&D and Laboratory
Manages formulations, specifications, samples, testing and laboratory decisions within a controlled data flow.
Explore the product →Do more than collect data:
manage the operation.
Opcenter executes the planned process on the shop floor, makes deviations visible as they occur and feeds confirmed results back to enterprise systems. This makes as-planned and as-built data directly comparable.
Order and
resource preparation
Products, routes, materials and competencies are verified.
→Operations and
data collection
Instructions are executed and shop-floor events are recorded.
→Quality and
genealogy
Results are checked against limits and specifications.
→Performance and
feedback
Losses are analysed to improve plans and operating standards.
Design the operating model
before deploying the software.
- 01Understand the value stream
Product families, operations, data-capture points and loss categories are mapped.
- 02Define the target model
Roles, workflows, data ownership and success indicators are agreed together.
- 03Design the architecture
ERP, PLM, automation, laboratory and identity systems are positioned within the architecture.
- 04Commission the pilot
An end-to-end scenario is validated on a representative line or product family.
- 05Standardise
Templates, integrations and training materials are made reusable.
- 06Scale and improve
Coverage is expanded across the plant, while performance data enables new use cases.
One operating discipline
for different manufacturing models.
Discrete manufacturing
Complex assembly, product variants, serial/lot traceability and operator guidance.
Process manufacturing
Formulas, recipes, batches, consumption, process parameters and electronic batch records.
Electronics
NPI, SMT, component traceability, machine connectivity and quality control.
Regulated industries
Audit trails, electronic signatures, specifications and controlled deviation management.
How we turned a similar need
into an operating solution.
Customer and facility information has been anonymized to meet confidentiality obligations.
ANONYMOUS PROJECTRELATED SOLUTION
Integrated Automation and Safety Transformation on an Automotive Production Line
Fragmented control practices were unified through a standard PLC/HMI architecture, controlled operating modes and verifiable safety functions.
Read the story →
ANONYMOUS PROJECTRELATED SOLUTION
MES-Based Electronic Records and Traceability in Pharmaceutical Production
Paper and disconnected production records were unified through guided execution, electronic batch records and auditable data integrity.
Read the story →
ANONYMOUS PROJECTRELATED SOLUTION
Recipe, Quality and Line Traceability in Cable Production
Machine settings and quality evidence were connected through product recipes, coil identity and traceable process records.
Read the story →Let’s assess MES/MOM fit
for your production operation.
We will review your current systems, priority use cases and integration needs with the relevant engineering team.
Request an MES fit assessment Your request is routed directly to the relevant engineering team.